Bleckmann launches automated storage system which uses radio-controlled robots

Supply chain experts Bleckmann, which counts Superdry, Gymshark and Blakely among its clients, has announced the ‘go-live’ of an new automated storage and retrieval system (ASRS) at its site in Almelo, Netherlands.

The new “goods-to-person system” is an integrated Kardex AutoStore solution with an automated packing line - providing a streamlined alternative to traditional rack storage.

The AutoStore is part of an integrated solution that requires minimal human intervention. Items are retrieved by radio-controlled robots, saving time by eliminating the need to walk towards picking locations.

Automating the labour intensive picking and packing process will enable Bleckmann’s clients to offer their customers later cut-off times for next day delivery, among other benefits.

The new system dramatically reduces inventory footprint while speeding up picking and packing operations, in what will be a "game-changing" tool for UK fashion and lifestyle brands that ship to the Netherlands and other regions in Europe, sharpening up their supply chain management.

The new AutoStore uses up to seven times less space than a traditional picking floor to store the same amount of inventory. That increases storage capacity, allowing more SKUs (from multiple customers) to be stored simultaneously, while greatly reducing the risk of stock shortages.

Tom Wijlens, COO Netherlands North at Bleckmann, said: “The AutoStore system automatically makes the most popular items more accessible, so that they can be dispatched faster.

“It’s also possible to programme the system ahead of peak sales periods, so top-selling items are available even quicker – saving valuable time during those extra-busy moments.

“The new system also greatly reduces the likelihood of picking mistakes, while offering exceptional flexibility and scalability. This means that we can start with a basic set-up and expand it when clients need extra capacity – during the Black Friday period, for example – without disrupting ongoing operations.”

Kevin Paindeville, Director of Warehouse Solutions and Innovation at Bleckmann, added: “From the moment a product enters the AutoStore until it leaves the warehouse in a carton, it will have only been touched by a single pair of hands. This increases productivity and reduces risk of error due to less manipulation.”

Another advantage of the AutoStore system is its low energy consumption. According to Bleckmann,10 robots at work use the same amount of energy as one vacuum cleaner. As the robots can work in the dark, energy can also be saved by switching off warehouse lights.

The new system is the next step in Bleckmann’s automation strategy, which “aims to address labour scarcity” and provide a smoother fulfilment process.